Comparison and Advantages of Progressive and Compound Dies
November 21, 2022Choosing the right metal stamping die is one of the most difficult aspects of creating metal-stamped items. Because of the increased need for precision metal components for various industrial applications, the metal stamping industry is currently focusing on precision metal stamping processes.
As a result, selecting the appropriate die set foundation is a critical component of metal stamping die engineering. Improper die selection can result in several deflection-related problems, such as cutting sections breaking, working die component misalignment, punches chipping and breaking, and the inability to create a qualifying item.
A good die set is an important part of die engineering. Two of the most popular metal stamping die sets are progressive and compound die. Both are metal stamping processes with numerous industrial uses. Because each product has a unique end-use, choosing a stamping die that can create a particular product at the lowest possible cost and in the shortest period is crucial.
Progressive Dies
Because of its excellent reproducibility, progressive die stamping is suited for extended production runs. This metal stamping technology employs a single machine with many die stations. Each station where a stamping operation is done automatically moves a metal strip of stock material. In the last stage, the completed item must be removed from the strip. A shorter setup time is required for progressive stamping. The metal strip must be properly set up to ensure the correctness of the end items.
Progressive die stamping feeds material into the machine automatically and continuously, enabling longer production runs and manufacturing more components in less time. As a result, progressive die stamping is suitable for swiftly and economically creating complicated components while retaining great part-to-part reproducibility.
By conducting many processes simultaneously, progressive die stamping saves time and money. It requires less setup time, has lower labour costs, produces less scrap, is suited for metal components with complicated geometries, and can manufacture large volumes of tiny parts with precise tolerances in a short period.
Compound Dies
Stamping with compound dies is the method of choice when producing specific flat components like washers. Compound stamping tooling, as opposed to progressive or transfer die stamping tooling, executes several cuts, punches, and bends in a single stroke rather than many strokes. This allows a metal strip to be passed through the compound die. This may be a cost-effective option for manufacturing runs with medium- to high-volume operations.
The speed of the compound die-stamping process is a significant aspect; however, the speed of the process is also determined by the size of the component. It takes a longer amount of time for large components to leave the die, whereas tiny components leave more quickly. There are several ways compound die stamping is advantageous to manufacturers.
Advantages of the Compound The manufacture of basic and tiny parts is rapid and efficient, there is a high reproducibility of single-die cases, and the die only requires one stroke, which results in flatter components. The tooling that comes with the die is less expensive than the tooling that comes with a progressive die.
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