Common Reasons Why You Should Replace Your Defective Blades

December 4, 2020

Several businesses, particularly those that fabricate or manufacture products, maximise blades when it comes to various processes. Some of the blades are used in various conversion techniques, which include trimming, scoring, slitting, and perforating materials. The processing of food products such as meat, chicken, seafood, and others also utilise these sharp tools. Ultimately, blades are likewise used in the packaging industry, allowing businesses to obtain packaging materials that have special features.

Given the possible processes that can be done with blades, they have become a major part of numerous industries. From metal processing to paper conversion, these blades are used almost all the time. While the usage of blades varies from one operation to another, some of them may eventually deteriorate and decline in quality. If you currently store and still use defective blades, then you might need to replace them immediately. Defective blades must be replaced right away due to the following reasons:

They Cut Very Slowly

Defective blades are recommended to be replaced immediately, especially for industrial processes, since they tend to cut products very slowly. Blades that are somehow new can easily cut through hard materials with little or no resistance. Defective blades, alternatively, would usually require more force than the usual, which then slows down the entire cutting process. The continuous usage of defective blades would easily affect the assembly line and the entire industrial processes. Significant delays and interruptions can happen all the time with the continuous use of defective blades.

They Cause Vibrations

Some blades that are used in industries are attached to certain equipment or machine. And if these blades are already defective, you may notice excessive vibration whenever the machines are conducting the cutting operations. With defective blades, the cutting process of the machines can slow down significantly. Additionally, they can also affect the quality and longevity of the machines since excessive and strong vibration can displace some of their components in the long run. Overheating issues may also occur when you do not replace your blades immediately.

They Affect Products

Since defective blades cannot trim, cut, or perforate effectively, they can easily affect the overall production of goods and materials. Wood products that are cut by defective blades may have fragments that are unpleasant to look at. Metal sheets that are fabricated by the same blades can possess unsharpened or uneven sides. Packaging products can possess corners that are not shaped perfectly. All products that undergo processes with defective blades can be ruined right away, which can significantly affect the operations of businesses as well as their performance, quality, and potential sales.

They Waste Resources

Cutting with blades uses a lot of energy. And if the blades are defective, then you can easily waste tons of energy and money as the cutting processes continue. Additionally, your machine’s life can be at risk of deteriorating easily since it is forced to conduct processes with a blade that has subpar quality. All expenses related to the repairs of the machine, wasted materials, and energy bills could substantially increase despite not producing any high-quality products.

If you want to replace your defective blades with new ones, then do not hesitate to call us at Gunna Engineering.

 

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