When processing workpieces, manufacturers utilise different tools to produce quality output. Two tools that have been consistent in generating excellent parts and products are punches and dies.
Punches are tools that pierce through a workpiece, creating holes that are necessary for its production. These punches mostly operate with mechanical or automated punch presses. Dies, on the other hand, hold the workpiece in place while the punches pierce right through it. Dies have custom shapes and dimensions that the workpiece should also possess. Together, punches are pushed by the presses toward the workpiece until they reach the dies.
Many processes can be done with punches and dies. These processes are blanking, piercing, and punching. Most punches and dies are made from tungsten carbide. However, they can also be produced out of tool steel. Here are some benefits of using tool steel punches and dies.
Strong and Durable
What is great about tool steel punches and dies is they are durable. Since they have to carry out different processes repeatedly, punches and dies should be able to retain their form and shape throughout the operations. Tool steel, fortunately, does not crack and deform. This material does not likewise break when utilised against other metals. It does not even deteriorate right away, making it one of the most recommended materials for punches, dies, and other tools and components. All these qualities are possible due to the integration of alloying additives to tool steel materials.
Adaptable and Versatile
There are different grades of tool steels that manufacturers can utilise. Depending on one’s requirements, some tool steel grades can become more wear-resistant and fatigue-resistant than others. Tool steel grades can likewise have varied shock resistance strength, hardness ratio, and other properties that define their materials. The adaptability and versatility of tool steels make them remarkable when used in manufacturing punches and dies. The capability to choose the perfect grade of tool steel can help manufacturers process their workpieces without encountering any problems.
One more known benefit of using tool steel punches and dies is they are cost-effective. As mentioned earlier, tool steel is preferred by many manufacturers since it is strong, durable, and versatile. The accompanying strength and resistance of this material allow punches and dies to last for a long time. Despite exposing them to multiple operating cycles, tool steel punches and dies are expected to still operate effectively. Since they do not have to be replaced all the time, businesses can expect significantly lower expenses in terms of repairs and maintenance.
Many alloying additives can be incorporated to tool steel punches and dies. These elements are tungsten, vanadium, chromium, and molybdenum. When processed properly, these punches and dies can be effective in blanking, piercing, and punching workpieces. To find out more about these punches and dies, you can contact us at Gunna Engineering.